Although you might be thinking that the picture is a scene from Denis Vileneuve’s Arrival II, which doesn’t exist, it is actually a shot taken in the colour (yes) and materials section of the MINI Design Studio.
One of the things they are doing there is determining applications for a 2D weaving process that uses “yarn” from recycled polyester for things like the instrument panel and door panels.
While in the photo there appears to be essentially one colour (with the lighter being a reduction of the darker), according to Elena Schwörer, designer for materials and weaving, “The weaving process allows us to create unique dual-colour designs that bring a special aesthetic and atmosphere to the interior.”
For those who are familiar with interiors with surfaces that are mainly textured but uniformly molded, fabric surfaces are beginning to be used in an increasing number of vehicles.
While the tradition interior materials tend to lend themselves to cleaning with a few quick swipes of Armor All, one wonders how the fabric materials can be cleaned.
Undoubtedly Schwörer and her colleagues have that handled.
A few thoughts from the Cox Automotive Q3 assessment. . .
By Gary S. Vasilash
While new EV sales are growing—remember, this is from a small base, so the growth in total numbers is not all that impressive—used EV sales are really doing quite well, or so the numbers from Stephanie Valdez Streaty, director of Industry Insights, Cox Automotive, who has a keen focus on EVs, indicate.
That is, year over year there is an increase of 64.4% for used EVs while new ones year-over-year it is up 12.6%.
In August there was a 90-day supply of new EVs. There was a 38-day supply for used EVs.
Still Pricey
One likely reason for the increased used EV sales is that the average transaction price in August was $35,937, compared with $56,574 for new EVs.
Realize that the now-used EVs probably had an ATP north of $56,574 when purchased new, so the buyer of a used EV is undoubtedly getting quite a well-loaded vehicle for the money.
I wonder whether a second used buyer will be all that interested in a vehicle, given concerns about battery longevity.
Leases Matter
In the new EV market leasing continues strong, Valdez Streaty noted. At 39% she says it is almost double the industry average. This probably has something to do with the ability to get IRA tax credits for EVs assembled in the U.S. And luxury vehicles, of which there are still plenty with EV powertrains, tend to have more leases than mainstream vehicles, so it makes sense to lease.
Overall Numbers
Looking at the powertrains in vehicles in August, ICE vehicles are at 81.6%, EVs at 8%, hybrids at 8.5% and PHEVs at 1.9%.
If you think about it, as OEMs began to pour money into EVs they subtracted from hybrids (e.g., the Ford Explorer had been offered with a hybrid, but the ’25 model doesn’t have one).
The company that didn’t pull back on hybrids—which actually continued to expand its offerings—is Toyota. Valez Streaty says that in Q2 2024 Toyota had 47% market share for hybrids—more than twice Honda’s second-place 20%.
Ford, it is worth noting, came in third at 14%, undoubtedly thanks to the F-150 PowerBoost Hybrid model.
Hybrids are typically referred to as a “transitional technology.”
Seems that that transition is going to take a whole lot longer than those outside Toyota anticipated.
Most people are probably familiar with ammonia in its addition to household cleaning products—the ones that really smell, well, like something.
The biggest use on ammonia is not to help keep surfaces clean but in fertilizers, which accounts for about 90% of its use.
Tugboat powered by ammonia. (There is a little chemistry involved, of course.) (Image: Amogy)
But a company named Amogy, headquartered in Brooklyn, New York has another idea for where ammonia can be used: as a marine fuel.
But not as just any marine fuel, but one that is carbon-free.
To prove its viability Amogy retrofitted a tugboat built in 1957 with it ammonia-to-electrical power system.
The tugboat, renamed the NH3 Kraken, was then sent out on a voyage on a tributary of the Hudson River.
The name of the vessel, incidentally, is predicated on the chemical formula of ammonia.
The way its system works is that it cracks the nitrogen from the hydrogen, with the latter then being used in a fuel cell that generates electricity that powers the boat.
Further underscoring its environmental correctitude, green ammonia—made with renewable energy—was used on the NH3 Kraken.
According to Seonghoon Woo, CEO and co-founder of Amogy, “Ammonia is the world’s second most produced chemical, with around 20 million tons moving around the globe through 200 ports per year.”
Which sounds as though there is something of a nautical infrastructure, or at least one that could probably be brought up fairly quickly.
That said, the International Maritime Organization is targeting net-zero emissions by 2050, so there’s evidently some time.
Here’s something interesting: the model year 2004 Mazda3 was the first of the first generation of Mazda’s compact car, which means the one considered here is what has occurred to it 20 years later.
Interestingly, there was a four-cylinder engine, as there is now, but whereas the 2.3-liter four in the early Mazda3 produced 160 hp, the turbocharged 2.5-liter engine in today’s model produces 250 hp running premium fuel or 227 hp should one opt for regular. (In the early models, the base engine was a 2.0-liter that produced 148 hp; the base engine for the ’24 models is the naturally aspirated 2.5-liter that produces 191 hp—regardless of octane (well, it at least has to be 87 octane)).
Mazda3: a compact car that’s competent but comparatively pricy. (Image: Mazda)
But bringing it just back to now, know that the Mazda3 2.5 Turbo (there is also a Carbon Turbo) is equipped with a six-speed automatic. (There is a six-speed manual for the other trims. And of that manual, one can only think: For now.*)
The Premium Plus trim is the top-of-the-line.
As such it has some exterior design differences from other models in the lineup. Mazda designers have consistently done superlative work over the past several years.
The front end of the Mazda3 has an appearance that is stylish, sophisticated and sporty, a trifecta that is difficult to pull off.
However when you get to the C-pillar and back things are not quite as good, which is predicated on the fact that it is difficult to style a compact sedan in a way that looks proportionate throughout, especially as there is a need to keep the roofline somewhat high in order to give people who sit in the rear some headroom.
Hatchbacks, like the Mazda3 hatch, lend themselves to a more cohesive design—which leads to a market curiosity: Hatches simply aren’t particularly popular.
(What is odd about that is “utility” vehicles are wildly popular.
And hatchbacks generally provide more utility, at least vis-à-vis cargo capacity.
In the case of the Mazda3, the sedan has EPA cargo volume of 13.2 cubic feet and the Mazda3 hatch has 20.1 cubic feet of capacity.
And while it might be assumed the increase in cargo capacity for the hatch is based on reducing passenger volume, the difference in passenger volume is a reduction of 0.1 cubic feet for the hatch, 92.7 cubic feet compared with 92.8 cubic feet.)
To resume.
The Mazda3 sedan is 183.5 inches long, 70.7 inches wide, and 56.9 inches high. It has a 107.3-inch wheelbase. Which is approximately the same size of other vehicles in its class (e.g., Toyota Corolla, Honda Civic).
The Premium Plus trim includes features like paddle shifters; keyless entry; wireless Android Auto and Apple CarPlay; a 12-speaker Bose audio system; 10.25-inch color center display; radar cruise control with stop and go capability; lane departure warning and lane keep assist; and more.
An issue with the Mazda3 Premium Plus is pricing. It starts at $35,800. The somewhat comparable top-of-the-line ’24 Civic Touring starts at $30,550. But it doesn’t have AWD. And the somewhat comparable Toyota Corolla Hybrid Nightshade AWD starts at $28,340. But as its name indicates, it is a hybrid.
In fact, the starting price for a ’24 Camry SE Nightshade AWD—not a hybrid—starts at $5,540 less than the Mazda3.
Mazda needs to work on its pricing.
*What is sad is that there is only one other car in the current Mazda lineup, the MX-5 Miata, with a manual gearbox. Through the first half of 2024 there were 4,004 MX-5s sold. Say you’re a Mazda exec in Hiroshima HQ and you see that number and note that with the exception of the just-released CX-70, the worst-selling Mazda crossover during the first half was the top-of-the-line CX-90, which had sales of 22,959 units—or 1,128 more than all of the cars (well, there are just the Mazda3 and MX-5) combined (21,831). Somehow that 4,004 doesn’t look all that worthwhile for the engineering and testing necessary for a manual.
Although there is a concern regarding fuel efficiency when it comes to petroleum-powered vehicles, when using alternative forms of “fuel,” like hydrogen, making sure that the most is made of it is arguably even more important—after all, the price of hydrogen in the U.S. is over $30 per kilogram, with a kilogram being approximately equivalent to a gallon of gasoline.
To that end, ZF has developed a hydrogen recirculation blower.
Essentially, it recirculates unused hydrogen back into the fuel cell by using a an electric motor that can operate at speeds up to 100,000 rpm to essentially blow the hydrogen back into the stack.
Because at the outgoing side of the fuel cell stack there is water (that’s the emissions from a hydrogen fuel cell: air contains oxygen, and as you recall from high school chemistry, hydrogen + oxygen form H2O) there is a water separator that not only keeps things from getting all wet, but serves as a coolant.
The recirculator has been engineered for use in commercial vehicles and will undoubtedly find application in Europe, where more fuel cell electric trucks are being introduced.
The price of hydrogen in Europe is competitive with the cost of fuels for thermal engines, and the amount of time it takes to refuel a hydrogen vehicle is approximately that of a liquid-fueled truck (compared to the l-o-n-g time to recharge a battery electric truck), so it makes sense that fleet operators would be interested in hydrogen as they lower their carbon emissions.
Just imagine how important this would be in places where hydrogen is exceedingly expensive compared to other fuels.
The starting price of an Aston Martin is on the order of $144,000.
Just as its buyers are well-heeled, one might imagine that the company itself is, as well.
But no OEM can’t use some additional funding, particularly in the area of R&D.
Aston Martin has been awarded £6 million of UK Government funding.
Forthcoming Aston Martin Valhalla. (Image: Aston Martin)
The grant, which is going through the Advanced Propulsion Centre (APC) UK, is for the development of lightweight, 100% recycled aluminum castings to be used in future Aston Martin vehicles.
Explains Roberto Fedeli, Group Chief Technology Officer of Aston Martin:
“The award of funding from the APC is a major boost to Project PIVOT, which seeks to leverage advanced metal solidification and digital-twin simulations to manufacture low-carbon alloys which will ultimately uplift the level of recycled content we feature in Aston Martin models.”
Presumably whatever it is that the company comes up with will be shared with other British OEMs.
After all, £6 million of government money is, well, £6 million of government money.
Several years ago, when I was covering advanced automotive manufacturing technologies, Volvo invariably came to the fore in one area: Laser welding.
I can’t think of a conference where there were presenters from other companies talking about that subject.
While you might be thinking, “Erm, ah, good for Volvo. Good for laser manufacturers,” it really is significant in terms of the product.
Typically, vehicles are assembled with spot welds.
And the spot welds go along a seam like this:
• • • • • • •
Laser welds go like this:
______________________________________________
Or sometimes there are spaces:
______________ _______________ _______________
The point being that the long(er) laser welds are superior to the spots make with resistance welders.
And again you’re thinking, “Gee, that’s just swell for manufacturers, but I’m not a builder or a welder, so. . . .”
Why I bring this up is because lasers provide a better build.
One of the consequences of this is encompassed in statements like this:
“Safety is at the core of everything we do at Volvo Cars. As part of our company’s longstanding commitment to safety, we constantly strive to raise safety levels. The Volvo XC90 reflects our safety legacy, and we are proud it was recognized by the IIHS given our shared dedication to the advancement of automotive safety with the goal of reducing traffic related deaths and injuries.”
That’s Mike Cottone, Head of USA and Canada at Volvo Cars, this past August after the XC90 received a 2024 TOP SAFETY PICK+ award from the Insurance Institute for Highway Safety.
Volvo XC90 Recharge: A PHEV SUV with lots to like. (Image: Volvo)
Among the reasons why the vehicle did well are:
Solid structural performance in the updated moderate overlap test
Excellent passenger protection for the driver
Good ratings in the small overlap front and updated side tests
All of this goes to the point of how the vehicle is put together.
Of course, it isn’t just about the welding (and I don’t know the extent to which lasers are used), but the types of materials used in construction. And again, I recall Volvo presenters being ahead of the curve when it came to discussions of things like boron steels.
To be sure, a stronger structure is a safer structure. And using the right materials can help assure that the structure is stronger where it needs to be.
Yes, but. . .
No one likely buys a premium midsize SUV thinking, “Yes, I think I’ll get this because when I get into an accident I’ll be safer.”
But that safety is an advantage, even if it isn’t thought about.
There is a characteristic that all of this leads to that is experienced each time you’re behind the wheel of an XC90, one that is highly satisfying: It feels solid. Substantial.
And going back to the “right materials,” it doesn’t feel like something that is overbuilt and wallowing.
It feels right.
Hush
What’s more, there is something that the structure brings that’s less: noise.
Think of the silent solidity of a vault and compare it to something like a mobile home.
A huge difference.
And when in this trim level, that structural silence makes the 1410-Watt, 19-speaker Bowers & Wilkins audio system sound all the better.
Power & economy
The XC90 Recharge, which has seating for six or seven (depending on the type of seats selected), is a plug-in hybrid. Which essentially means that when the battery is charged up the SUV has the ability to travel up to 32 miles on electricity alone. But once that’s depleted, then the vehicle operates as a hybrid, meaning the turbocharged four-cylinder engine works in concert with an AC motor: together there is a system horsepower of 455.
Yes, this vehicle moves with alacrity when needed.
A word about fuel economy. Because it can go on electricity alone, there is an EPA rating of 58 MPGe. Then there is the gasoline-alone rating, which the EPA has at 27 mpg combined. Conceivably you could go 530 miles with a full lithium-ion battery and a full fuel tank. Unless you are fairly diligent you’re probably going to let that battery run down and simply operate the vehicle as a hybrid most of the time.
In a Detroit-Chicago round trip I got an average of 25 mpg, lower than the EPA estimation, but given factors like the air conditioner working hard to deal with the ambient temperatures and the wildly fluctuating speeds predicated on extensive I-94 construction, I was more than pleased, premium gasoline notwithstanding.
To the point of several hours behind the wheel I found the seat (heated (didn’t need) and ventilated (did)) to be both supportive and comfortable. While there is Google built-in and accessed through a nine-inch touchscreen well integrated into the IP, I used CarPlay for Waze rather than Google Maps and listened to Spotify.
Sizable
While I was on a quick trip and certainly didn’t need it, there is a cargo capacity of up to 85.7 cubic feet.
The vehicle is 195 inches long, 69.9 inches high, 84.3 inches wide (with mirrors), and has a 117.5-inch wheelbase, which means it is sizable, yet it was easy to drive in congested Chicago traffic and in comparatively compact parking structures. (The blind-spot information system helps with the former and a four camera system for a 360-degree view around the vehicle the latter.)
The long run
The starting MSRP for the top-of-the-line Ultra trim is $80,895.
Which brings me back to some of those manufacturing conferences.
Another topic that was frequently discussed was the “life-cycle assessment.” When it came to investment in things—say laser welding equipment—while the upfront cost might be more, when considered over the life of the system, it very well could be more economical than something that was less expensive at the start.
I suspect that someone investing in the XC90 Recharge is going to have it for a long time. Consequently, spread out over a number of years, that initial price is more than made up for—especially when the attributes of the vehicle are taken into account.
Generally, when offices are moved around in an organization so that someone gets someone else’s job, who then gets another, it is treated like a series of internal moves.
And if as part of that movement there’s a decision made to change some of the focus of the individual operations, that tends to be an emendation to the titles of the people who have moved.
But at BMW Group, changes that will become effective October 1 for several members of the design team, the company is making much ado about it.
There is a substantiative change (beyond the one for whatever company has the contract to print business cards, because that company will have a nice contract): Maximillian Missoni, who recently left Polestar, is joining the BMW Design team.
The rationale for (1) consolidating Colour and Material Design across all the brands and (2) dividing the brand team into two studios (this is a bit vague, however, as tehre seem to be a studio for compact and mid-size vehicles and upper mid-size and luxury vehicles, although there is still Rolls-Royce Design) is, says Adrian van Hooydonk:
“Technology and customer preferences are currently changing faster than ever. Automotive design has become more diverse. Designing digital experiences and sound also plays an increasingly important role, along with sustainable and recycled materials. The design showcases all the innovative potential of our products and brands. That’s why, more than ever, every single detail matters, as well as the holistic and harmonious integration of the various elements.”
Fifty-three percent of people in the Netherlands—people who are from ages 18 to 64—ride a bike at least twice a week for transportation, according to a Statista survey.
Rounding out the top three are Poland at 36% and Germany at 34%.
And in the top 10 the U.S. comes in at nine, with 16% of adult bike riders. (And in case you are curious: Korea is number 10, at 12%.)
Which probably explains why Bosch, which is headquartered in Gerlingen, Germany, is bullish on bikes.
eBikes.
And they are taking it still further.
Bosch is bringing AI to eBikes. (Image: Bosch)
“We’re confident that Connected Biking is the future. Only by merging the physical riding experience with the digital world can the full potential of our eBike systems be realized. With the integration of AI, we are taking the next logical step in developing and creating priceless added value for eBike riders: Mile by mile, the eBike learns more and unnoticed, becomes a smart and connected companion along the way.”–Gregor Dasbach, Vice President Digital Business at Bosch eBike Systems.
Bosch has developed what it calls the “eBike Flow” app that provides riders with specific information about their journey.
There’s AI-based Range Control that allows a rider to know precisely how much battery charge will remain in the bike after reaching a destination that has been programmed into the nav. While that may not seem all that clever, this takes into account factors including the overall weight (bike + rider), elevation along the route, and riding behavior based on previous rides. Yes, this is something predicated on having used the system.
Then there’s an array of post-ride stats available to the rider, such as the amount of braking during a ride, including, for those bikes equipped with Bosch ABS, how many times the ABS was activated.
Clearly, those who are serious about their biking would be interested in things like that.
Perhaps eBikes will become an alternative means of transportation for more Americans as there are systems like this that can provide higher degrees of confidence that they can get where they need to be when they need to be there.
What do Aretha Franklin, Edsel Ford, Rosa Parks, and John and Horace Dodge all have in common?
They’re buried in the same cemetery, Woodlawn, in Detroit.
The Dodge brothers had some other interesting connections while still on the upper side of the ground.
In 1901, the bros moved from Niles, Michigan to Detroit to open a machine shop (it is surprising they didn’t move to someplace like South Bend, Indiana, because there was a non-trivial amount of machining going on there back then; in 1906 two other brothers, John and Miles O’Brien, established South Bend Lathes, which became the world’s largest producer of lathes for a period,and numbered Henry Ford among its customers).
They were contacted by Ransom E. Olds, who had a fire in his factory and required some transmissions, which the Dodge brothers supplied.
Henry Ford put the Dodge brothers under contract in 1903. Henry had to pay the Dodges with stock when he was having some financial difficulties. That stock was then used by the brothers so that in 1914 Dodge Brothers was formed.
Remember when people talked about the COVID pandemic in relation to the so-called “Spanish flu” outbreak in 2018?
Both of the Dodge brothers contracted the flu (and pneumonia) in 1918. Both of the brothers died in 1920.
Their company was sold to an investment bank, which sold it to Chrysler in 1928. At that time, Chrysler Corporation, was just three years old.
The brothers were featured in a series of TV ads in 2014-15 for vehicles including the Dodge Charger, showing that they were non-conformists who were interested in performance.
Which, 104 years after they physically passed, is something that is part and parcel of the company.
2025 Dodge Durango SRT Hellcat Hammerhead: presumably the thing that John and Horace Dodge might take out for a spin. (Image Dodge)
Which is exemplified by the 2025 Dodge Durango SRT Hellcat Hammerhead special-edition introduced earlier this week.
Perhaps all that need be said about that SUV is that it is powered by a 710-hp HEMI.
And as we have taken a massive historical trail to get to that vehicle, it is notable that the Durango, which is in normal fitment essentially a three-row family-hauler, was first equipped with a HEMI in 2004, or 20 years ago.
shinymetalboxes 